RTQT18 Automatic Block Production Line

Pallet size

1400 ×1150 ×16 mm(Steel)

Capacity/per Pallet

15 hollow blocks 400×200×200mm

Dimensions of machine

7800×2800×3600(4000)mm

Operation Cycle

15-30s (depend on the products)

1.Product Specifications

Pallet size:1400 ×1150 ×16 mm(Steel)
Minimum product height:50mm
Maximum product height:450mm
Operation Cycle:15-30s (depend on the products)
Capacity/per Pallet:15 hollow blocks 400×200×200mm
Vibration Motor (Servo):4×18kw
Up Mould Vibration Motor:2×1.1kw
The power of hydraulic station:58.7kw
The rated pressure of hydraulic station:16mpa
Maximum oscillating force:200kn
The capacity of base concrete hopper:1500L
Dimensions of machine:7800×2800×3600(4000)mm
Total installed gross capacity of production line:450KW

 

RTQT18 automatic block production line is designed, developed, processed and manufactured by REIT company on the basis of technology and process and in combination with the application of Chinese users. All key electronic control components, motor reducer, hydraulic pneumatic and other components are all foreign products, so as to ensure the high reliability of equipment operation. The equipment is more humanized in appearance design, structural design and convenient operation, which is more suitable for the use requirements of Chinese users. The performance of the equipment has reached the level of similar foreign products, which belongs to the general equipment for processing concrete products with excellent performance.

The core technology for stable operation of RTQT18 across the board:

1.Batching system

The mixing system is fully automatic weighing, adopting the vertical planetary forced mixer which is most suitable for the production of dry and rigid concrete products, so that the mixing is even and fast.Microwave hygrometer ensures accurate water cement ratio.

2.The molding system

Patented multi-axis high frequency vibration technology, with suspension vibration table to amplify the vibration power, so that the product uniform and dense. Demoulding brake device, pallet positioning device, from the details to ensure the quality of products. Hydraulic driven fast forced distribution device, durable.
The application of low speed cruise technology, motor temperature control, prolong the service life.

3.Palletizing system

According to the program this device transfer the pallets with wet products and stack them automatically, two pallets once.
A frame with a gantry structure, a set of driving wheels and a set of driven wheels span the two sides of the frame body, and a liftable hanging lug is set on each of the two sides of the frame. The overall front and rear movement of the pallet truck and the lifting and lowering movement of the hanging ears are driven by the motor reducer and driven by the double-row roller chain. The hanging lug and its supporting body are hinged and can be flipped in one direction to adapt to the return process during automatic stacking. The mobile palletizer is controlled by the PLC program, which can automatically take the board according to the set parameters (number of stacks, the number of layers per stack), and automatically stack it from far to near. The stacked product stacks are transferred to the curing room by forklift trucks. The stacking level control is realized by a highly sensitive proximity switch with a prefabricated sensing block. Stacking layers and pick-and-place heights are precisely controlled by rotary encoders. In order to improve the working reliability of the equipment, a photoelectric switch is provided to detect the stacking position in time, and at the same time, it plays a role in safety protection of the equipment.

4.Transport system

Unique 12-layer car design, the use of multiple positioning and frequency control technology combined, so that the transport process is smooth and accurate. Combined with safety technology such as self-lock and interlock, realize unattended production process.

5.Control System

The control system controls the entire production line, including: electric control cabinet and console. The whole control system adopts Siemens programmable logic controller (PLC) to complete the operation control of the complete set of equipment, which can realize automatic, semi-automatic and manual operation.
There is an operation terminal on the control panel, and the operator can conveniently set or change the operating parameters of the equipment on the operation console.

The control system has the function of storing a variety of different product data, and the stored data can be adjusted, modified and optimized arbitrarily, so as to reduce the debugging time after replacing the product.
Components use internationally renowned brand products, such as Siemens, Schneider, Toshiba and so on.
Provide English operating instructions and English interface of the control system.

3.Capacity Table

ProductCapacityRTQT18Sample
Paver
200*100*60mm
Piece/Pallet50
m2/Hour180
10000m2/Year86.4
Multi Hole Brick
240*115*90
Piece/Pallet46
Piece/Hour11040
10000piece/Year5299
Standard Hollow
Brick
390*190*190mm
Piece/Pallet18
Piece/Hour3000
10000piece/Year1440
Standard Brick240*115*53Piece/Pallet85
Piece/Hour20400
10000piece/Year9792
Hydraulic BlockPiece/Pallet8
Piece/Hour1080
10000piece/Year518
Solid Block
400*200*200
(8inch)
Piece/Pallet18
Piece/Hour2700
10000piece/Year1296
Solid Block
400*200*150
(8inch)
Piece/Pallet18
Piece/Hour3240
10000piece/Year1855.2
Solid Block
400*200*100
(4inch)
Piece/Pallet30
Piece/Hour5400
10000piece/Year2592

 

Additional information

Pallet size

1400 ×1150 ×16 mm(Steel)

Capacity/per Pallet

15 hollow blocks 400×200×200mm

Dimensions of machine

7800×2800×3600(4000)mm

Operation Cycle

15-30s (depend on the products)